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The Cyclepedia Honda VT Shadow online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional Honda technician. Download it once and read it on your Kindle device, PC, phones or tablets. Access this manual immediately on your internet browser on your mobile, desktop or tablet. Remove the radiator cap page Drain the coolant from the system by removing the drain bolt on the water pump cover.
NOTE Be sure to secure the thermostat ground wire with the cover mounting bolt shown. I nstall a new 0-ring on the radiator filler, and connect the u pper radiator hose to the radiator. I nstall the radiator filler onto the thermostat housing.
Unclamp the upper radiator hose and disconnect the hose from the radiator. Blow dirt out from between core fins with compressed air. If insects, etc. Remove the evaporative emission canister California model only. Drain the engine oil page and the radiator coolant page Remove t h e lower radiator hose radiator-to-water pump.
Disconnect the water hoses thermostat housing-to-cylinder heads from the cylinder heads page Place a floor jack o r other adjustable support under the engi ne. Use a floor jack or other adjustable support t o carefu lly manuever the engine into place.
Remove the clutch cable holder and disconnect the clutch cable from the clutch lifter arm. Turn the bearing inner race with your finger. Measure I. D of the d rive sprocket and the O. Oil pump drive sprocket Check the return spring for fatigue or damage. I nstall the dowel pins into the holes of the gearshift dru m.
I nstal l the d rive sprocket cover page 1 3- 1 7. Install the thrust washer onto the m a i nshaft. Remove the drive sprocket cover page 1 3- 1 4. Place a container under the left crankcase cover to catch the engine oil.
I nspect the starter clutch by turning the starter driven gear. The gear should turn counterclockwise freely and should not turn clockwise: if it turns i ncorrectly, replace the starter clutch. Apply locking agent to the trox bolt threads and tighten the bolts. Hold the flywheel with the flywheel holder, install the washer and flywheel bolt and tighten the bolt. Page M E MO Secure wedge A with a m m pin as shown.
NOTE Do not rotate the camshaft when using plastigauge. Check the rocker arms for clogged oil holes. Measure the O. Release the radiator from t h e frame grommets a n d suspend it with a piece of rope or something suitable.
Remove the front cylinder head. If so, replace any guides as necessary and ream to fit. NOTE Use cutting oil on the reamer during this operation. Make sure that all pitting and irregularities are removed. Refinish if necessary. Apply a thin coating of Prussia n Blue to the valve seat. Turn the valve slowly while i nserting to avoid damaging the seals. Apply locking agent to the threads of the sealing bolts and tighten them, if removed.
I nstal l the holders, oil plate, 8 mm bolts, 8 m m nut and 6 mm bolts. After ' I nsta l l the dowel p ins into the cy linder head. Remove the following : - cylinder head cover page 9 - 3 - cylinder head page - gaskets, dowel pins, and cam chain guides. Inspect the piston for cracks or other damage.
Measure the piston O. I nstall the dowel pins and new gasket. If only the water hose was removed , connect the hose with clamp. Page 1 1. Refer to the service i nformation page 1 1 - 1 for the parts that must be removed before the separating the crankcase.
Remove the oil pipe stay and cam chain tensioner set plate by removing the bolts. Measure the main journal bearing I. Calculate the clearance between the main journal and the main bearing. CODE Check the shift drum grooves for damage. Measure the shift drum shaft O. Page Check that the studs a re tight. I f any are loose, remove them , clean their threads with c ontact cleaner, then reinstall them using Honda Anaerobic Thread Lock , o r equivalent.
Turn the washers as shown to lock them on the nearest spline. I nstall them into the l eft crankcase as an assembly. After'9 5 : Assemble the mainshaft a n d countershaft. NOTE Tighten the 8 mm bolts first, then tighten the 6 mm bolts. I nstall the cam chain tensioner set p l ate and tighten the bolt securely. I nstal l the rema1mng parts in the reverse order of removal page 1 1 - 1. Page 1 2.
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